Technical characteristics and production advantages of fully automatic brick making machine
In the iterative process of building materials production equipment, fully automatic brick making machines have gradually become the mainstream choice for large-scale production due to their technical characteristics. Their advantages are mainly reflected in multiple dimensions such as automation control, production efficiency, and environmental adaptability.
Automation and intelligent control are its core characteristics. The entire line adopts PLC computer centralized control, equipped with 10.4-inch color touch screen and other human-machine dialogue interfaces. Operators can intuitively set production parameters, and the system can display the operating status in real time and perform fault self diagnosis. When problems are found, timely alarm prompts are given. This control method realizes the full process automation from batching, mixing to forming, and palletizing. It not only reduces manual operation links, but also avoids misoperation through action interlocking mechanism. The next process cannot be started until the previous process is completed, effectively protecting equipment safety. Some models also have data input and output functions, which facilitate traceability and management of the production process.
The stability of production efficiency and product quality has significantly improved. Thanks to the combination of hydraulic transmission and high-frequency vibration technology, some models can achieve an amplitude of 2mm and an excitation acceleration of 15g, which can quickly shape materials in about 2 seconds, fully liquefy cement, and produce blocks with a strength of over 10MPa. In terms of production speed, mainstream models can form 36 standard bricks at a time, with a molding cycle of no more than 16 seconds. The hourly output can reach 6480-7640 bricks, and the efficiency of large-scale production lines can even exceed 5000 bricks per hour. At the same time, the equipment is equipped with internal displacement sensors and pressure sensors, which can accurately control the external dimensions and strength of the bricks, ensuring that the products meet 100% of the national brick making standards. Unqualified products can also be automatically returned to the raw material warehouse for reprocessing, reducing the scrap rate.
The characteristics of energy conservation, environmental protection, and strong adaptability to raw materials meet the needs of industrial development. The fully automatic brick making machine can utilize a large amount of industrial waste such as fly ash, coal gangue, slag, and construction waste as raw materials, and produce various building materials products through reasonable formulas to achieve waste resource utilization. In terms of energy consumption control, the optimized hydraulic system and motor adopted can reduce energy consumption, saving 40% of electricity compared to traditional equipment, and the noise during operation is lower, reducing the impact on the environment. For production enterprises, this characteristic not only reduces the cost of raw material procurement, but also aligns with the national environmental policy guidance, providing support for sustainable development of the enterprise.
In addition, the durability and maintenance convenience of the equipment also enhance its overall cost-effectiveness. The body is made of thick walled ultra strong steel and special welding technology. Some models have a weight that exceeds the same production capacity by 30%, and the shock absorption effect is significant, which can adapt to the needs of long-term continuous production. The oil system adopts an elevated layout and is equipped with an imported cooler, which can quickly reduce the temperature of hydraulic oil and extend the system life. The use of imported oil pipes and joints also increases the oil pipe life by 2-3 times. At the same time, the equipment adopts a whole cabinet style adjustment method, and parameter calibration can be completed by rotating the screw and adjusting the proximity switch distance, making maintenance operation relatively simple.
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