The core components and equipment functions of a fully automatic brick making machine production line
The fully automatic brick making machine is not a single device, but a continuous production system composed of multiple supporting machines. Each link is controlled by a computer to achieve collaborative operation, and the performance of its core equipment directly determines production efficiency and product quality.
As the starting point of production, the batching machine adopts computer programming control and can store dozens of formulas in advance. It automatically measures different raw materials such as sand, fly ash, coal gangue, cement, etc. according to the set proportion and accurately feeds them into the mixer. This automated batching method avoids manual operation errors and lays a stable foundation for subsequent production. The mixer adopts a forced mixing process, which can adapt to the mixing needs of various concrete product materials. After the materials are mixed evenly, they are automatically sent to the storage hopper of the forming machine by the conveyor and wait for the next processing step.
The molding machine is the core equipment of the entire production line, controlled by a PLC computer intelligent system, combined with hydraulic transmission and vibration pressurization technology to complete product molding. Operators can adjust the suppression parameters through the human-machine dialogue interface according to production needs, and there are corresponding and interlocking mechanisms between each action to ensure stable and reliable operation. Some models adopt the integrated compression and vibration process, which uses high-pressure vibration and extrusion technology to not only produce ordinary bricks, but also manufacture artificial stone like products. With different specifications of molds, it can produce various products such as concrete wall blocks, porous bricks, lawn bricks, etc., realizing the multi-purpose function of one machine.
The formed billet needs to be transported through a plate supply system, which is equipped with an imported frequency converter to ensure smooth transportation of the billet without internal damage, effectively improving the yield of qualified billets. Subsequently, the lifting system uses mechanical synchronous transmission to smoothly lift the products to the pallet rack, and then the transfer is completed by the mother child conveyor. The mother and child transport vehicles utilize the time difference of the frequency converter to achieve collaborative operation between the mother and child vehicles. Uncured products are sent to the maintenance room, while cured products are transported out without manual intervention. Finally, the dropping machine sends the products in batches to the brick pushing machine, where they are sorted by the palletizer and transported by forklift to the storage area. The pallets are then cleaned and returned to the pallet warehouse for recycling, forming a complete production loop.