Precautions for operating cement brick making machine
Cement brick making machine is an important equipment in modern building material production, widely used in the production of various specifications of cement bricks. To ensure operational safety, improve production efficiency, and ensure product quality, the following are precautions for operating cement brick making machines for reference by operators.
1、 Preparation before operation
Equipment inspection:
Before starting the cement brick making machine, carefully check whether all components of the equipment are intact, including motors, transmission devices, molds, hydraulic systems, etc.
Confirm whether an appropriate amount of lubricating oil has been added to each lubrication point to ensure smooth operation of the equipment.
Raw material preparation:
Check whether the ratio of raw materials such as cement, sand, and stones meets production requirements to ensure the uniformity and quality of the raw materials.
The raw materials should be dry and free of impurities to avoid affecting the quality of the bricks.
Power check:
Confirm that the power supply voltage is stable and well grounded to avoid safety accidents caused by electrical faults.
2、 Precautions during operation
Start sequence:
According to the start-up sequence specified in the equipment manual, start the no-load trial run first, confirm that the equipment is running normally, and then proceed with production.
Raw material deployment:
When adding raw materials, they should be evenly and appropriately distributed to avoid equipment overload or unstable product quality caused by excessive or insufficient supply.
During the delivery process, attention should be paid to observing the mixing of raw materials and adjusting the ratio in a timely manner.
Mold installation:
When installing molds, it is important to ensure a tight fit between the mold and the equipment to avoid production accidents caused by loose molds.
After use, the mold should be cleaned in a timely manner to maintain cleanliness and extend its service life.
Equipment monitoring:
During the production process, the operation of the equipment should be constantly monitored, and any abnormalities should be immediately stopped for inspection.
Regularly check the vibration, noise, temperature and other indicators of the equipment to ensure that it operates within a safe range.
Security protection:
Operators should wear protective equipment such as helmets, gloves, safety goggles, etc. to avoid accidental injuries during the production process.
Non operators are prohibited from entering the production area to ensure the safety of the production environment.
3、 Maintenance after operation
Equipment cleaning:
After production is completed, any residue on the equipment should be promptly cleaned to maintain its cleanliness.
During the cleaning process, care should be taken to avoid using hard objects to scratch the surface of the equipment.
Lubrication and maintenance:
According to the requirements of the equipment manual, regularly lubricate and maintain each lubrication point of the equipment.
Check the wear of transmission devices, bearings, and other components, and replace severely worn parts in a timely manner.
Shutdown inspection:
After shutdown, check whether all components of the equipment are intact and confirm that there are no abnormalities before leaving.
Record the operation of the equipment to provide reference for the next production.
4、 Safety precautions
Electrical safety:
It is strictly prohibited to carry out electrical maintenance or adjustment during the operation of the equipment.
Regularly inspect the insulation performance of electrical equipment to ensure electrical safety.
Fire safety:
Firefighting equipment should be equipped on the production site and its effectiveness should be checked regularly.
Smoking or the use of open flames are strictly prohibited on the production site.
Emergency shutdown:
Operators should be familiar with the location of the emergency stop button on the equipment, and should immediately press the emergency stop button in case of an emergency.
Regularly check the emergency stop button to ensure its effectiveness.
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